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Needle machine manual
Source: | Author:hecq88 | Published time: 2018-11-01 | 1028 Views | Share:




I. Overview
Automatic transmission-type metal detector used to detect hidden in all kinds of sewing products (such as men's, women's, children's clothing, lingerie, kimono jackets, bedding, shoes and hats gloves, plush toys, carpets, hygiene) of needles, broken iron needles and other debris, but also in the detection, garment accessories zippers, buttons detect drugs, food (edible mushrooms, fish, meat, fruit and other fresh products) sanitary materials, but also for non-ferromagnetic materials such as iron mixed with debris and other foreign matter in which copper, aluminum, zinc, paper, rubber, chemicals and other industrial raw materials detection, improve the competitiveness of the products.
Precision metal detector is the company's new 2007 series of metal detectors in the detection width 600mm range using the latest 32 enclosed magnetic induction sensors, with high sensitivity and strong anti-jamming capability. Central control panel used by the US Atmel digital signal processing chip design, analysis techniques based on second-order high-speed CISC chips and signal to accurately display the exact location of the subject matter of the foreign body; advanced digital sensitivity adjustment and comes with voltage display output, according to product precise adjustment of the sensitivity of the different needs, to achieve the best detection state to meet safety standards of production; while providing pre-boot functionality, ease of operation, speed, and can be adapted to the complexity of a full-featured product testing.
Precision metal detector on the market today represents a metal detector in the highest levels of performance, with the highest sensitivity and stability. Meanwhile at 莫欧 detection 6Σ production process management, product quality, high reliability, is the ideal of imported metal detectors HASHIMA (Hashima) and other brands of alternatives
Second, product specifications
Product Name transferring metal detector
Model
Detection mode magnetic induction.
Sensor adjustment 100 Digital Controller
Detection width 560 mm
Detecting height range 120 mm (standard machine can be customized)
Alarm sounds, light
Conveyor movement detection mode rewind, back off, stop the three options
Single-phase power supply and power consumption 220V, about 100W (domestic version)
Mechanical Dimensions 1650 (L) × 1050 (width) × 910 (H) mm
Weight about 160Kg
Third, installation and commissioning
1. Choose a good placement, attention must be away from the device will produce electromagnetic radiation. Such as high frequency machine, computer sewing machine, ultrasonic hot melt machine, ceiling fan, Filling Machine and moving metal, such as mobile phones, scissors, key ring, elevators.
2. After selecting the location, the machine screw from rotating, making four casters off the ground about 5mm, adjust the machine level, and screw on the nut is fixed.
3. Check the power outlet, use a multimeter to measure. Supply voltage should be AC220V ± 5%, such as high or low, you should install automatic voltage equipment to ensure stable work effectively.
4, the power outlet must have a reliable ground to ensure safety.
5. Turn on the power switch, power indicator light, while all lights are flashing on the control panel after a few
Shows the current time, enters the standby state.
6, press the start button, the machine starts to enter the detection state, put the supplied standard test block test drive, you should be able to police, the conveyor belt should be returned, should be able to start automatically after the return.
7, depending on the testing requirements, adjust the sensitivity. (The machine ad hoc sensitivity and sensitivity 0-100 Double Ten segment level display).
8, conditional factories, in order to prevent more clothing was seized, stacking disorder, often caused by not passing inspection of clothing mixed with needle clothing, resulting in a significant loss of unnecessary! Therefore, the Company strongly recommends that your company can set up a special needle chamber, to be sure! This is the company many years of practical experience gained from operating the actual production of our customers! Hoping your little help.
How to use:
1. Plug in, turn on the power switch, power indicator light, while the operation of each lamp and the monitor flashes three times on the rear panel display shows the current time. At this point you can adjust the sensitivity, press the up arrow indicates the increased sensitivity of the lights were lit up at the same time, rising each click level. Press the down arrow indicates the sensitivity decreases while lights were extinguished down.
2. Press the function key settings, enter the year, month, day, time, and rewind time setting, first press the function key settings, the display shows "Y200X", press the Function Setup button after selecting OK, this month to set complete. At this point the display shows "daadb", and "aa" constantly blinking select are the same figures "aabb" is actually displayed, "aa" represents the month, such as "01", "03", you should also press the up and down arrows sensitivity Select the month, press the Function Setup button after selecting OK, this month to set complete. At this point the display "bb"
In the blink ...... so good and so set the date and time.
3, rewind time setting: Press the Setup button to display "n = xy", the same "x, y" is actually a certain number such as "1.6", "1.8." "X, y" is also flicker of your choice,
4, you press the up or down arrow to select the sensitivity of each time plus or minus 0.2 seconds rewind time, after setting the selected function key OK.
5, the testing standards set by the same feature set button to display the F = 0.5, or F = 0.8 ...... then press the arrow keys to select the testing standards, for example, F = 1.0, said the aircraft's testing standards for Fe = ∮1.0 the ball size. From a total of eleven Fe = ∮4.0 testing needs for different settings.
6. Press the Start button to start the machine stops, as required by the function setting button to select "b" or "c" type, the display on the left will show the status of your choice. Press count switch select "qualified" "checkout" "Total", and a corresponding indicator lights.
7, counting cleared: In standby mode, select the object you need to clear, hold switch count and hold on the screen to know
Digit starts flashing after release, and press the switch button to clear the count of the selected item.
8, using automatic / manual key: This key is to select the automatic start and manual start, in the automatic mode, the alarm will automatically return conveyor start without pressing the start button.
9, the position display can accurately show the approximate location of needle to facilitate workers quickly with a small hand-held needle detector to identify break.
10, features an intuitive display can clearly show the working status of the machine.
11, each time you use, should first try to use the standard test block a few times, to see whether the machine properly, in order to ensure quality testing.
12. In automatic mode, the machine ad hoc protection circuit, no minutes were seized will stop automatically enter standby mode, play and extend machine life-saving. Under no function early manual mode, the need to manually shut down.
13, if not longer, I suggest you let the machine run for half an hour a month, energized day, this is conducive to a variety of technical performance machine has maintained the best condition for use at any time, without affecting the production and inspection product quality.
Fourth, performance parameters
1) Power supply voltage: AC220V ± 5% 50HZ parameters: routine testing window height: 100-120-150-200㎜. Conventional detection window width: 630㎜. Sensitivity: ≥φ0.8㎜-1.5mm Ball (10 can be adjusted), the higher the sensitivity of the detection window height reduced accordingly. Power: 220V 50Hz. Power: 100W. Feeding speed: 24m / min Alarm: sound and light alarm, and automatically shut returned. Dimensions (L × W × H mm): 1650 × 1200 × 930
2) counting function
This machine has a smart digital count display function, no count sampling interval, continuous and accurate count in the industry leading level
3) Notice
The test block is supplied with the unit or the sample you want to detect the needle and iron fragments of first test measured by the machine to determine the occurrence of an alarm sound machines, conveyor belts stop running before work
Five, belt replacement
Removal Method: First, remove the wing bolt below, after removing the surface of the stainless steel machine screws; remove the wings, remove the adjusting screw, the drive shaft removed from the notch provenance, put on a new belt to be reinstalled.
Adjustment method: First, to adjust belt tightness, tightness of the upper and lower 2CM, and then adjust the drive shaft parallel to the conveyor belt and finally adjust the tightness, tightness of the straps holding the passive axis, the drive shaft can slippage appropriate, remember conveyor should not be too tight debugging.
Six belt adjustment
If the machine in operating conditions occur offset, use a hex wrench, carefully adjust the belt tension (in the end of the start button). Clockwise, the conveyor belt tight; counterclockwise rotation, the conveyor belt loose.
Please note that when adjusting, general conveyor always shifted to the tight side, but there are irregular, the amplitude of accommodation should not be too large, the conveyor belt should not be adjusted too tight.
Seven, the conveyor belt cleaning
Wipe clean with a positive use of medical alcohol or white; reverse cleaning cloth strap and stained using alcohol, wear to the conveyor belt below, let the cloth with alcohol conveyor belt close to the back, so that rotation of the conveyor belt cleaning.
Eight Notes
1) The test block that comes with the machine, or the sample you want to detect the needle and iron fragments of first test measured by the machine to determine the occurrence of an alarm sound machines, conveyor belts stop running before work.
2) when the machine is idle, if the probe irregular flashing lights, indicating the presence of interfering signals around the machine have (such as electric fans, iron shelves, trolleys, etc.), you should replace local or eliminate interference; if there are rules of the probe light is flashing light, indicating that a foreign body on the conveyor belt, please wipe with medical alcohol clean conveyor, excluding foreign body, until the probe light goes out;
3) operation, metal detectors should be smooth four foot placement, please do not vibrating machine, in order to avoid false alarms;
4) When the analyte contains trace amounts of iron material (steel ball smaller than the standard test block), and there will be no alarm when the alarm phenomenon within the normal range;
5) Do not expose to high temperature and exposure to the sun, avoid damp occasions;
6) This machine is designed to detect metal objects such as class, so please avoid high baud rate machine.
7) The instrument should have a special room and guided needle detection operation.
Should be regularly cleaned and maintenance, routine maintenance is very important.
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